Designing Beads with our Bead Makers

Making Millefiori Beads

 

 

 

 

 

 

 

 

We enjoy a very privileged friendship with our bead makers in Venice and Murano. Doing business internationally has it risks, there are no “laws” which cover commerce with individuals and small groups. It’s all about relationships and believe me you don’t want to burn one of those bridges in Venice. Venice is a very small place and our industry of handmade, artisan bead makers, is even smaller. Everyone knows everyone and most often they are related families or by marriage.

Designing Beads – Now You Need an Ipad??

We have been working with these wonderful people since 1993 when as neophytes we wandered the streets amid the heat of August, wondering where everyone had gone. During these decades we have encountered every one who makes beads or fuses pendants, and become known through the islands, investing both time and money into developing our suppliers. Some are easier to work with than others; however, the difficult, sometimes produce the most amazing beads!

Those who are willing to work with our ideas, collaborate with us and in turn, take our ideas and turn them into their own are our steadfast suppliers, friends, confidants, and family always welcome in our home for holidays.

OEM Designs

With our OEM services we design the Murano Glass beads based on specific requirements of the large jewelry manufacturers, usually colors of the Season, patches of leather, fabric and sketches of their jewelry designs and armed with this we go to our bead makers with the requirements and the fun begins.

Effetre Factory Warehouse

Sometimes we need to go to the Effetre factory in Murano to match canes for specific beads. The factory is not open to the public, but Muranese come there to buy their canes. Even after all these years, we need an escort of a local bead maker to enter into the warehouse and definitely no photography, but occasionally I can sneak a couple of pictures.

Carlo Donà Murano Tool Maker

If the shape is new, it requires a trip to Carlo Donà, famed tool maker of Murano whose son Roberto has carried on his father’s tradition of making tools for the furnaces of Murano which is much more prestigious than making tools us lowly bead makers. (Yes in the eyes of the maestro who produce incredible works in the furnace, making beads is not so high on the totem pole!) Roberto can make any tool we need and he has a following around the world both in the furnaces and bead makers who have discovered the quality of the Donà tooling.

Tool Selection at Carlo Donà

Then we make our first samples. While our bead makers are every bit the “artist”, we need production quantities, not just one bead. So many times we have to slightly modify the tooling or the design to make it easier to produce without loosing the beauty of our original design. As we always say, “No two are ever exactly alike“! That’s the beauty of hand made beads!

So we go through many stages, measuring the glass it takes, measuring the time it takes to make the bead, measuring the amount of 24kt Gold Foil, White Gold Foil or .925 Sterling Silver Foil. The time is of course the most expensive part of the bead and we can only come to a definitive time after having produced several hundred.

How many Colors of Red are there?

And we have to check the colors as different batches result in different colors. Red is our most difficult color and apparently also Effetre’s impossible mission as they tell us they have not changed anything, yet the shade is different each batch of glass. So for large productions we want to be sure to make it from the same batch. A batch of glass is about 250 Kilo (around 500 pounds) and they will not produce a new batch until the old batch, even if it is bruto (ugly) has been sold. We have to wait hoping some international customer will buy the excess as no one in Murano will buy it and then we can try again on the next batch.

At the end of a day where we may have argued over colors, techniques, delivery, designs, soccer teams and politics, there remains the friendship and time for a Brindisi (toast) together. And we enjoy a beautiful sunset looking towards Venice from Murano! And that’s the secret of getting the best beads in all of Murano and Venice.

A Day’s Work is Done, Time for a Brindisi!

 

Sunset looking from Murano – Not Bad?

Dichroic – Where Old Meets New

We took dichroic glass back to Venice after we encountered Jerry Sandberg and saw the beauty in this new decoration. Fortunately, Jerry Sandberg had begun working on dichroic for artist in the early 1970s.
He was working at a vacuum-coating laboratory in southern California in the solar cell industry when he saw an artist digging through the trash for broken pieces of dichroic. He was a jeweler as well as engineer and became interested in the creativity. He worked these three scavenger artists to create the first dichroic glass designed for the art industry, Cyan/Red; Magenta/Green and Yellow/Blue.
Today, some forty years later, the equipment CBS (Coatings by Sandberg) uses is as high tech as its companion industry, solar cells for satellites and the photography industry. These machine cost around $2M and apply the metallic films under vacuum. The more colors, the more layers and longer it takes to produce. By the time we arrived on the scene, Sandberg was already familiar with Murano Glass and had begun coating it. Because glass melts and cools as different temperatures, we can only use Murano Glass to make our beads. This is a very strange marriage of high tech equipment and low tech. We just melt glass around mandrels.
Using Class Technique Adding Dichroic
It took us several years, lots of batches of dichroic which we entrusted to only one of our families who produce beads for us. The cost is high for the dichroic and add to that the shipping round trip from Murano to Los Angeles and then back to Murano. Well you can see how these little bits of glitter are expensive. (And of course the Italian Government likes to make their share on the returning glass.)
When we first took the dichroic to Venice, we had no idea how to teach them to work with it. We solicited the help of a well-known insect artist in Venice, only to be told by him that he had no intention of sharing his knowledge with any “Muranese”. He is Venetian so a little of the feud between Venice and Murano. (So much for that, we were on our own.)
So we went to work with one of our beadmakers, an ex-maestro in a major furnace. His knowledge of the glass guided us through the early days, but we had no idea the colors that would work. It was an expensive trial and error period taking us about two years before we got a bead we could sell. But we knew inside these magic color wands we had some beautiful beads, if only we could learn how NOT to burn out the color.
It is one thing to make a few beads each day as many lampwork artist do. It is an entirely different thing to produce in quantities that we require. So some compromise has to be reached which requires us working with the bead makers.
On a recent trip, we once again explored how we could make the best use of the dichroic. When our newest line, Carnevale Glitz were still in the fire, we knew they would be a hit. Adding dichroic to our Gold Foil really made the dichroic pop. We could hardly wait for them to cool and taken off the mandrels. The colors really jump our against the exterior gold. So enjoy a bit of old Venetian Bead Making and thanks to Jerry Sandberg, some added amazing colors.
More Information in case you want to learn more:
– The Flow Magazine 2010 – History of Dichroic by Howard Sandberg
– Coating by Sandberg website: http://cbs-dichroic.com/faq.asp#whatisdichroic
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